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Ultrasonic Welding machine

Name: Ultrasonic Welding machine
Brand: WEE SCIENTIFICS
Price: 550000.0 INR
Availability: InStock

Price 550000.0 INR/ Piece

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MOQ : 1 Piece

Ultrasonic Welding machine Specification

Display Type
LED Digital Display

Power Supply
Single Phase

Shape
Vertical Cabinet

Temperature Resistance
Up to 80C (Material Dependent)

Accuracy
0.1 mm

Control Type
Digital Microprocessor Based

Features
Automatic Frequency Tracking, Overload Protection, Quick Mold Change, Compact Design

Speed Range
30-60 pcs/min (depending on part size)

Type
Ultrasonic Welding Machine

Dimension (L*W*H)
1100 x 650 x 1550 mm

Equipment Type
Ultrasonic Welder

Equipment Materials
Mild Steel Body with Aluminium Fixtures

Power
2000 W

Voltage
220V AC, 50/60 Hz

Material
Plastic, Non-ferrous Metals Applicable

Application
Welding of Thermoplastics, ABS, PVC, PP, PE, Non-woven fabrics, Automotive, Electronic parts

Safety Features
Emergency Stop, Safety Interlock, Overheat Protection

Horn Material
Titanium

Cooling Method
Air Cooling

Cycle Time
1-3 seconds per weld

Ultrasonic Frequency
20 kHz

Machine Color
Blue/White

Pressing Force
500-2500 N (Adjustable)

Stroke Length
75-120 mm

Operation Mode
Manual/Automatic

Machine Weight
About 140 kg

Noise Level
< 75 dB

About Ultrasonic Welding machine

Working air pressure: 0.5 to

0.7Mpa

Ultrasonic frequency: 40KHz

(auto-tracking)

Weld head: Weld time: 0-1S, weld

point 5 X 5mm,

Suitable for welding copper and

aluminum

Weld layers: up to 40 layers

Drive form: Pneumatic

Welded substrate:

1. Positive electrode: A. Aluminium foil 0.015-0.020mm. B. Pure aluminium strip 0.1-

0.2mm.

2. Negative: A. Copper foil 0.009-0.012mm. B. Nickel-plated copper strip 0.1-0.2mm.

Equipment dimensions: Control box dimensions: L360W480H200mm Generator

dimensions: L200W460H270mm

Power source: AC220V/50Hz Power: 2000W (adjustable)

Device weight: approximately 60Kg

Efficient Ultrasonic Welding Capabilities

This machine uses advanced ultrasonic technology at 20 kHz, delivering rapid and reliable welds with cycle times of 1-3 seconds per part and a remarkable accuracy of 0.1 mm. The adjustable pressing force and moderate temperature resistance make it versatile for various applications, ensuring consistent results for different plastic and non-ferrous metal types.

User-Centric Features and Safety

Equipped with both manual and automatic operation modes, the machine offers flexibility for different production setups. The robust safety system includes emergency stop, safety interlock, and overheat protection, while air cooling ensures continuous operation. The quick mold change and compact vertical cabinet design facilitate easy workflow integration and reduced downtime.

Robust Construction and Versatile Applications

The mild steel body with aluminum fixtures guarantees durability, and the titanium horn ensures high performance during repeated use. Designed for thermoplastics such as ABS, PVC, PP, and PE, as well as non-woven fabrics, this equipment is suitable for automotive, electronic, and textile industries, supporting speeds up to 60 pieces per minute.

FAQ's of Ultrasonic Welding machine:

Q: How does the ultrasonic welding process work in this machine?

A: This machine generates ultrasonic vibrations at 20 kHz, which are transmitted via a titanium horn to the materials being joined. The rapid friction heats and fuses thermoplastic or non-ferrous metal parts together without the need for adhesives or additional heat sources, enabling fast and reliable welds.

Q: What types of materials and applications is this ultrasonic welder suitable for?

A: It is designed for welding thermoplastics such as ABS, PVC, PP, PE, as well as non-woven fabrics and certain non-ferrous metals. Common applications include automotive parts, electronic assemblies, and textile products.

Q: When should I use the automatic mode versus the manual operation mode?

A: Automatic mode is optimal for high-volume, repetitive tasks where speed and consistency are critical. Manual mode is useful for customized or lower-volume production runs requiring operator control over each weld cycle.

Q: Where can this ultrasonic welding machine be installed?

A: Thanks to its compact vertical cabinet (1100 x 650 x 1550 mm) and air cooling system, the machine fits seamlessly into manufacturing or assembly lines within factories, workshops, or large laboratories with 220V AC single-phase power supply.

Q: What safety features are integrated into this ultrasonic welder?

A: For operator safety and equipment protection, the machine includes an emergency stop button, a safety interlock system, and overheat protection. These features help prevent accidents and equipment damage during operation.

Q: How is maintenance simplified for this equipment?

A: Maintenance is streamlined through features like quick mold change and overload protection, along with a digital microprocessor-based control system and robust construction, ensuring reliable performance and minimizing downtime.

Q: What benefits does the digital control system provide for daily operation?

A: The digital microprocessor-based control allows precise parameter adjustment and monitoring, ensuring welding accuracy and repeatability. Its LED digital display enhances ease-of-use for operators, while automatic frequency tracking maintains optimal performance throughout production.

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